A global leader in frozen potato products sought to modernize its Boardman, Oregon facility, a critical hub in its operations. With growing production demands, the facility required updated storage and material handling systems to maximize efficiency and ensure safety.

Project Overview

The facility faced several challenges:

• Aging Infrastructure: The existing rack system, installed in 1998, was no longer meeting operational needs.
• Space Optimization: Expanding production required increased storage capacity for both finished goods and bulk totes.
• Safety Standards: Eliminating stacking aids like corner boards was necessary to improve safety.
• Minimized Disruption: The project needed to be completed with minimal impact on day-to-day operations.

Solutions Provided

1. Turnkey Teardown & Removal
   The outdated rack system was dismantled and removed efficiently, creating a clean slate for the new installation.
2. Engineered Rack Systems
   A modern storage solution was designed to maximize space, improve access, and accommodate finished goods and bulk totes.
3. Seamless Installation
   The new rack system was installed with precision, ensuring minimal disruption to ongoing operations.

Results

• Increased Storage Capacity: The updated systems significantly expanded storage capabilities, keeping pace with production demands.
• Enhanced Efficiency: Improved organization and accessibility streamlined inventory management and order fulfillment.
• Improved Safety: The new system reduced risks associated with stacking aids, providing a safer working environment.
• Smooth Transition: A turnkey approach ensured a seamless upgrade with minimal impact on facility operations.

Conclusion

By addressing aging infrastructure, optimizing storage, and enhancing safety, this project successfully transformed the facility into a modern, efficient operation capable of meeting future growth demands.

If your facility faces similar challenges, let us help you create tailored solutions that improve efficiency and safety while supporting your operational goals.