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CARTON FLOW
CASE PICKING RACK
Carton flow racks use gravity to provide seamless, FIFO product flow, increasing space efficiency and reducing labor costs.
GRAVITY POWERED
FIRST-IN, FIRST-OUT
Carton flow racking system offers an ingenious solution to the product-flow problem. It is a gravity-powered racking system where the racks are sloped and aided by rollers or wheels. The loading aisle is in the back while the picking aisle is upfront. Employing the first-in-first-out (FIFO) method the movement of products is seamless.
The inclined or sloped shelves offer increased visibility and efficient flow. When a carton is taken off the rack from the picking aisle, another carton automatically slides forward to take its place. The system is simple and independent. It does not depend on electricity to maintain the flow, however, its flexible nature ensures a cohesive merger with automated conveyors to further enhance productivity.
Carton flow rack systems work well for warehouses of varying kinds and sizes. It has the capacity to accommodate applications with various stock-keeping units (SKUs). It is a high-density system allowing case-pick and piece-pick application. It has the flexibility to deal with items of varying sizes effectively.
To make the system more reliable and efficient, optional impact decks and intermediate supports can be used. Guides can be installed to create individual lanes and make racking more accommodating to different products. Tilt trays can make unloading more convenient.
Carton flow racking makes financial sense. It increases labor efficiency many fold. Automatic organization and rotation of products from back to front aisle gets the job done in fewer labor hours. Compared to other racking systems, carton flow racking uses 22% less floor space and increases the storage space by up to 60%. To further enhance space-economy, a multi-level system can be installed.
FEATURES & BENEFITS OF
CARTON FLOW RACK
- First-in / first-out picking creates perfect turnover.
- An ergonomic efficient option for case picking, which increases pick rates.
- High density storage, less floor space is used.
- Easy access to reserve products stored behind each carton / container.
- Increased visibility and access.
- Decreased time and labor costs due to reduction in time needed to prepare order or assembly parts picking.
- Full or split case picking can be done.
- Roll tracks are set in either pallet racks or freestanding support frames.
- Existing racking can be easily retrofitted.
- Flexible and simple installation.
- Full width rollers, skate wheel decks, and plastic roller tracks.
THERE ARE TWO COMMON TYPES OF CARTON FLOW RACK
ROLLER LANES
WHEEL BEDS
CARTON FLOW RACK IS IDEAL FOR STORING:
- Split case picking.
- Pick modules.
- Supermarkets.
- Assembly Chains.
- IT and Car Industries.
- Items that sell thru quickly.
- Items that sell in large quantities.
- Items with an expiration date, including
- Food items
- Cosmetics
- Pharmaceuticals
- Batteries.
LET US DESIGN THE PERFECT PALLET RACK SYSTEM FOR YOU
We look forward to partnering with you to design and install the ideal pallet racking system to meet your long term storage needs.
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